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Laser Cutting and Perforation for Jerseys

Golden Laser offers special laser systems for jersey fabrics cutting and perforating

Revolutionize your sportswear production with advanced laser technology that ensures flawless cuts and precision perforations for optimal performance.

Transform Your Jersey Manufacturing with Laser Technology

In today’s sportswear industry, the demand for precision and performance is higher than ever. Jerseys need to combine both style and functionality, providing athletes with comfort and breathability while maintaining durability. Traditional cutting methods often struggle with complex designs and delicate fabrics, leading to inefficiencies and fabric waste. Laser technology offers a solution, providing manufacturers with the ability to produce flawless cuts with unmatched precision.

Laser cutting is a non-contact process, meaning it eliminates the risk of fraying or damaging high-performance fabrics. This makes it ideal for producing intricate logos, team numbers, and personalized designs on jerseys. With laser precision, manufacturers can consistently achieve clean, sharp edges, no matter the complexity of the pattern or material.

On the other side, laser perforation adds a unique advantage by enhancing the breathability of jerseys. Strategically placed perforations improve airflow, keeping athletes cool and comfortable during intense physical activity. This feature not only boosts performance but also adds a layer of sophistication to the garment’s design, making it stand out in the market.

In addition to precision and design flexibility, laser technology greatly enhances production efficiency. Automated systems reduce manual labor, increase production speed, and ensure consistent quality across large-scale orders. Whether producing custom jerseys for a local team or fulfilling bulk orders for a professional league, laser technology empowers manufacturers to meet high demands while maintaining top-tier quality.

Processing Capabilities of our Laser Solutions for Jerseys

Laser Cutting

Laser cutting offers unparalleled precision for cutting jersey fabrics into desired shapes and patterns. This non-contact process ensures smooth, clean edges without fraying or fabric distortion, making it ideal for handling intricate logos, numbers, or complex designs. Laser cutting also supports various fabric types, allowing manufacturers to achieve perfect cuts consistently, even on lightweight or delicate materials.

Laser Perforation

Laser perforation enhances the functionality of jerseys by adding strategically placed holes that improve airflow and breathability. This process allows for the creation of customized ventilation patterns, keeping athletes cool during physical activities. The precision of laser perforation ensures uniform hole sizes and positions, without compromising the strength or integrity of the fabric, making it an essential feature for performance sportswear.

Laser Engraving

Laser engraving enables the detailed customization of jersey fabrics by etching patterns, logos, or text directly onto the material. This technique creates subtle, permanent designs that add a unique texture and aesthetic to the fabric. Unlike printing or embroidery, laser engraving is highly durable and won’t fade over time, offering a high-quality finish that elevates the appearance of the jersey.

Laser Kiss Cutting

Laser kiss cutting is a precision method used for cutting through only the top layer of a material, leaving the backing intact. This technique is perfect for creating custom patches, logos, or decals that can be applied to jerseys. By precisely controlling the depth of the cut, laser kiss cutting allows for intricate designs and ensures that only the intended layers are cut, preserving the backing material for easy application.

a range of laser solutions tailored for the sportswear industry

Find Out the Laser Machines that Best Meet your Needs

vision scan laser cutter for sublimation fabric

Vision Scan Laser Cutting Machine

Scan on-the-fly and contour cut the sublimation printed fabric into sizes and shapes. A conveyor and auto-feeder is used to keep cutting continuously.
galvo perforating and vision cutting laser

Galvo Laser Perforation and Cutting Machine for Sportswear

Galvo and gantry combo laser machine with vision system for high-speed perforating and contour cutting of sublimated sportswear in a single pass.
flying galvo laser cutting machine

Flying Galvo Laser Cutting Machine

The cost-efficient in its class, a calibrated laser machine with a Galvo head, produces cutting results with high precision. Especially suitable for cutting and perforating jersey and fashion designs.
high speed galvo laser cutting machine

CO2 Flatbed Galvo & Gantry Laser Cutting Machine

Gear & rack driven laser cutting machine equipped with gantry and Galvo integrated laser head to achieve high-speed cutting, engraving and perforation.
GoldenCAM laser cutting machine

Camera Registration Laser Cutting Machine

High precision registration marks positioning and intelligent deformation compensation for accurately laser cutting of printed logos, letters and numbers.
smart vision laser cutter

Smart Vision Laser Cutting Machine

The top cameras take a photo of the printed pattern at once in the entire work area at one time. Dual heads work independently, high processing efficiency.
Galvo laser engraving cutting machine

Vision Flying Galvo Laser Cutting Machine

The galvanometer scanning head, roll-to-roll platform, and vision scanning system are integrated to achieve continuous high-speed cutting on-the-fly.

Not sure which laser solution is the best fit?

Our experts are here to guide you in selecting the right machine tailored to your materials, designs, and production goals. Let us help you enhance efficiency, precision, and creativity in your sportswear manufacturing process.

What are the benefits of laser cutting in the sportswear industry?

Laser cutting technology offers several advantages to the sportswear industry, enhancing both the production process and the quality of the final products. Key benefits include:

Precision and Accuracy:

Laser cutting ensures highly accurate and intricate cuts, which are essential for the complex designs often found in sportswear. This precision minimizes material wastage and guarantees consistency across large production runs.

Unlike traditional cutting methods, laser cutting produces clean, sealed edges that prevent fraying, particularly important for synthetic fabrics used in sportswear, such as polyester, spandex, and nylon.

With laser cutting, manufacturers can easily adapt to changing fashion trends and create complex, custom designs with ease. It allows for perforations, engravings, and intricate patterns that add both functionality and aesthetic appeal to sportswear.

Laser cutting speeds up the production process by automating the cutting stage, which reduces lead times and increases overall efficiency. This allows manufacturers to meet tight deadlines and quickly bring new products to market.

Since laser cutting is a non-contact process, there is no physical pressure applied to the fabric. This prevents distortion or damage to delicate sportswear materials, ensuring high-quality finishes.

For performance sportswear, laser-cut perforations can improve ventilation and breathability, helping athletes stay cool and comfortable during intense physical activity.

Despite the initial investment in laser cutting technology, the reduction in material waste, labor costs, and increased production speed make it a cost-effective solution in the long run.

Laser cutting promotes sustainability by significantly reducing material waste, thanks to its precision and efficiency. The technology allows for optimal fabric usage, minimizing scraps and offcuts. Additionally, laser machines require less frequent maintenance compared to traditional cutting tools, leading to lower resource consumption over time. The energy-efficient nature of laser cutting also contributes to reduced energy use during production. These factors make laser cutting an eco-friendly option, aligning with the growing emphasis on sustainable manufacturing practices in the textile industry.

These benefits make laser cutting solution a preferred choice for sportswear manufacturers looking to improve product quality, efficiency, and innovation.

Jerseys Fabric Laser Perforation by Golden Laser 170200 Model

Demo Video

Watch our Laser Cutting Machines for Sportswear Fabrics Working in Action!

Application

Our laser cutting technology is designed to meet the diverse needs of sportswear production. From precision cutting of performance fabrics to creating breathable ventilation and intricate designs, laser technology enhances both functionality and aesthetics. Whether you’re manufacturing activewear, jerseys, or custom sports accessories, our laser solutions deliver precision, speed, and unmatched quality across a variety of applications.

Laser technology excels in cutting jerseys, particularly in adding ventilation and customizing with logos, numbers, and names. The precise cuts ensure that even complex patterns and heat-sensitive materials are handled delicately and accurately.

Laser cutting offers exceptional precision for activewear, enabling clean, sharp edges on fabrics like polyester and spandex. The technology ensures high-speed production while maintaining the integrity of stretchable materials, perfect for modern fitness apparel.

For compression wear, laser cutting provides exacting control over fabric tension and shape. This precision helps in crafting garments that offer consistent support and performance enhancements without compromising on comfort.

Laser cutting enables the production of running apparel with advanced designs such as micro-perforations for enhanced breathability and moisture-wicking properties, crucial for athletes’ comfort and performance.

The accuracy of laser cutting is vital for cycling gear, which requires aerodynamic shapes and high flexibility. Lasers can cut detailed, low-friction seam lines and ventilation features without affecting the material’s performance.

Laser cutting is a precise and efficient method for producing numbers and letters on sportswear, such as team jerseys and custom uniforms. This technology allows for high-precision cutting, including creating perforations. Additionally, laser kiss cutting can be used to only partially cut through a material top layer, making it ideal for creating multilayer numbers and letters. These processes ensure clean, detailed finishes that are both durable and visually appealing for athletic wear.

For swimwear, laser cutting allows for seamless edges and precision in pattern alignment, essential for creating durable and comfortable high-performance swim gear resistant to chlorine and saltwater.

Laser technology in athleisure wear production enables the blending of fashion and function with precise cutting of soft fabrics, ensuring stylish yet practical everyday garments.

In outerwear, laser cutting is used to create waterproof seams, precise closure systems, and intricate design details that enhance both functionality and style under various environmental conditions.

Laser cutting provides leggings with clean, smooth cuts and the ability to integrate intricate designs or functional elements such as reflective patterns and breathable panels, enhancing both safety and comfort.

For sports accessories like headbands, arm sleeves, and gloves, laser cutting offers the ability to work with diverse materials and designs, ensuring precise features and fit for improved performance and durability.

Common in sportswear and activewear, it cuts cleanly with no fraying and maintains durability.

Stretchable and form-fitting, laser cutting ensures precision without damaging the fabric.

A lightweight, durable material that is often used in outerwear and swimwear, benefiting from laser precision.

Provides flexibility and comfort in sportswear, with laser cutting preserving the fabric’s stretchability.

Frequently used in wetsuits, laser cutting allows for precise cuts without compromising the material’s waterproof properties.

Common in running gear and jerseys, laser cutting enables accurate perforations for breathability.

Used in sports towels and some clothing, laser cutting helps to maintain the fabric’s softness and absorbency.

Often used in athleisure, precise laser cutting ensures clean edges without the need for post-processing.

Popular in outdoor and cold-weather gear, laser cutting provides seamless edges while maintaining insulation properties.

Found in running and cycling gear, laser cutting ensures intricate shapes and designs are cut with precision.

What Our Clients Say

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